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ABS is a copolymer of Acrylonitrile, Butadiene, and Styrene.  ABS plastics generally possess medium strength and performance and medium cost; ABS is often used as the cost and performance dividing line between standard plastics (PVC, polyethylene, polystyrene, etc.) and engineering plastics (acrylic, nylon, acetal, etc.).  ABS polymers can be engineered by the manufacturer togive a range of physical properties, depending on the ratio of the monomeric constituents and the molecular level connectivity.  Typically, a styrene-acrylonitrile glassy phase is toughened by an amorphous butadiene/butadiene-acrylonitrile rubber phase.

ABS is an amorphous thermoplastic blend. The recipe is 15-35% acrylnitrile, 5-30% butadiene and 40-60% styrene. Depending on the blend different properties can be achieved.

Acrylnitrile contributes with thermal and chemical resistence, and the rubberlike butadiene gives ductility and impact strength. Styrene gives the glossy surface and makes the material easily machinable and less expensive.

Generally, ABS has good impact strength also at low temperatures. It has satisfactory stiffness and dimensional stability, glossy surface and is easy to machine. If UV-stabilizators are added, ABS is suitable for outdoor applications.

Danish Name ABS - acrylnitril-butadien-styren-terpolymer
Category Plastics, Thermoplastics
Products LEGO building bricks
Computer mouse
Vacuum jug
KimBox suitcase
Ceramic advanced wet shave razor
Hedge cutter handle
Handle for high pressure cleaner
Shaver, rechargeable
Ensemble chair (ABS blended with PA)
Processes Plastic moulding
Plastic injection moulding
Extrusion
Vacuum forming
Printing
Similar materials SAN
ASA
SB
Price Medium cost plastic (see also Plastics general overview)
Environmen- tal notes Creation: Production of 1 kg of ABS requires the equivalent of about 2 kg of oil (raw material and energy).

Use: -

Disposal: Incineration in an incineration plant mainly produces water, carbon dioxide and nitrogen compounds.
Additional Info

ABS is resistant to some bases but not to other solvents than alcohol.

Acrylonitrile-butadiene-styrene copolymer Properties:

Density
1.04
Impact strength (notched Izod)
267
Melting point oC
103-128
Modulus (MPa)
2070
Tensile elongation at rupture (%)
25
Tensile yield (MPa)
41.4

ABS is derived from acrylonitrile, butadiene, and styrene. Acrylonitrile is a synthetic monomer produced from propylene and ammonia; butadiene is a petroleum hydrocarbon obtained from the C4 fraction of steam cracking; styrene monomer is made by dehydrogenation of ethyl benzene - a hydrocarbon obtained in the reaction of ethylene and benzene. The advantage of ABS is that this material combines the strength and rigidity of the acrylonitrile and styrene polymers with the toughness of the polybutadiene rubber. The most important mechanical properties of ABS are resistance and toughness. A variety of modifications can be made to improve impact resistance, toughness, and heat resistance. The impact resistance can be amplified by increasing the proportions of polybutadiene in relation to styrene and also acrylonitrile although this causes changes in other properties. Impact resistance does not fall off rapidly at lower temperatures. Stability under load is excellent with limited loads.

Even though ABS plastics are used largely for mechanical purposes, they also have good electrical properties that are fairly constant over a wide range of frequencies. These properties are little affected by temperature and atmospheric humidity in the acceptable operating range of temperatures.[4] The final properties will be influenced to some extent by the conditions under which the material is processed to the final product; for example, molding at a high temperature improves the gloss and heat resistance of the product whereas the highest impact resistance and strength are obtained by molding at low temperature.

ABS polymers are resistant to aqueous acids, alkalis, concentrated hydrochloric and phosphoric acids, alcohols and animal, vegetable and mineral oils, but they are swollen by glacial acetic acid, carbon tetrachloride and aromatic hydrocarbons and are attacked by concentrated sulfuric and nitric acids. They are soluble in esters, ketones and ethylene dichloride.

The aging characteristics of the polymers are largely influenced by the polybutadiene content, and it is normal to include antioxidants in the composition. On the other hand, while the cost of producing ABS is roughly twice the cost of producing polystyrene, ABS is considered superior for its hardness, gloss, toughness, and electrical insulation properties. However, it will be degraded (dissolve) [5] when exposed to acetone. ABS is flammable when it is exposed to high temperatures, such as a wood fire. It will "boil", then burst spectacularly into intense, hot flames.


References of this text are :

http://www.matweb.com/  & http://www.designinsite.dk/  & http://www.icis.com/ &

http://en.wikipedia.org/






تاریخ : شنبه 87/12/24 | 7:22 عصر | نویسنده : مهندس سجاد شفیعی | نظرات ()
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